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Laser Processes

Laser Ablation
Cleaning & Structuring

Laser ablation, laser cleaning and laser structuring are all about large-area laser processing of component surfaces. Examples include laser cleaning of gravure, embossing and calender rolls, or of moulding tools used in plastic injection moulding. Economical processing calls for high area removal rates – achieved by using laser tools with the right wavelengths, intensities and pulse rates.

Technology

Scan Head Technology for Maximum Removal Rates

DATRONIK scan head technology combines high removal rates with maximum flexibility in ablation structures and geometries. The laser – a true precision tool – is guided across the components at the highest possible speed.

Scan-head-based cleaning of moulding tools – selectively or across the entire surface. This solution extends tool life and improves the quality of the surface structures these tools produce.

Creation of ultra-fine laser-engraved structures in rolls, tools and moulding compounds. Tools can be given custom surface textures.

Creation of micro- or nanostructures that increase or reduce hydrophobicity. Removing metallization from plastic surfaces produces precise reflector structures with very sharp edge definition – results that other processes cannot achieve with masking, or only at uneconomical cost.

Applications

Where Laser Ablation Is Used

From roll cleaning to microstructuring – DATRONIK systems are built for the most demanding surface processing tasks.

About the Process

The Benefits of Laser Ablation

Laser ablation lets you process component surfaces flexibly, quickly and precisely – giving them modified or entirely new functionality. Examples include large-area removal of surface material to create micro- or nanostructures, as well as optical surface structures (such as diffusers) in glass.

No masks, no chemicals – just precision through light.
Precision & Quality
Micro- and Nanostructures
Large-area ablation geometries achievable down to the nanometre range.
Sharp Edge Definition
Precise reflector structures achievable without masking.
Optical Surface Structures
Diffusers and special structures in glass with exceptional accuracy.
Flexibility
Any Ablation Geometry
Any structure shape can be programmed via the scan head.
A Range of Wavelengths
The optimum wavelength for each material – from UV to IR.
High Area Removal Rates
Economical processing, even of large component surfaces.
Cost-Effectiveness
No Masks or Chemicals
Direct ablation without auxiliary materials saves cost and time.
Cleaning & Structuring in One
Multiple benefits from a single process step.
Extended Tool Life
Regular laser cleaning extends the service life of moulding tools.

Let's talk about your challenge

Every application is unique. Our sales engineers analyse your requirements and develop the ideal laser ablation solution for your production.

A selection of our customers